HomeFuel ControlDFM Fuel flow meter for fuel consumption measurement

DFM Fuel flow meter for fuel consumption measurement

DFM fuel flow meter is designed for fuel consumption measurement in fuel lines of vehicles and stationary machines, also for operating time monitoring in different working modes of engine.

DFM fuel flow meter is used for consumption measurement of the following fluids :

  • diesel fuel
  • heating oil
  • burner oil
  • motor fuel
  • biofuel
  • other liquid fuels and mineral oils with kinematic viscosity of 1.5 to 6.0 mm2/s (cSt).

DFM fuel consumption is a tool for direct measurement of fuel consumption, which is used as a part of GPS tracking system, vehicle telematics system or as an stand-alone (autonomous) solution for fuel consumption monitoring.

One-chamber DFM fuel flow meters measure the volume of fuel passing through the engine supply fuel line.

Fuel Consumption Measurement Tasks

Fuel theft prevention Preventing fuel theft
Actual fuel consumption monitoring Fuel consumption monitoring
Engine testing for fuel consumption
Engine operating time monitoring Machine running time tracking
CO₂ emissions monitoring
CO₂ emissions monitoring

Advantages of DFM Fuel Flow Meter

Advantages of DFM Fuel flow meter
Advantages of DFM Fuel flow meter

Digital Counters and built-in battery

All data is registered in digital Counters in internal memory of DFM fuel flowmeters. That ensures data safety and protection against tampering and interference by third party. Also, Counters are registering data even if external power supply is switched off. After the power supply is back all data is sent to telematics unit.

Protection against tampering

DFM fuel consumption has two special Counters which register third-party influence attempts on flow meter operation — “Fuel Consumption in Tampering Mode” Counter and “Interference Time” Counter.

“Interference” Mode protects DFM from magnetic field impact aimed at stopping fuel consumption measurement or tampering with fuel consumption readings. The “Interference Time” Counter records the duration of magnetic field exposure.

“Tampering” Mode registers attempts to tamper with flow meter data by generating artificial fuel consumption, for example by blowing air through the measuring chamber. The “Fuel Consumption in Tampering Mode” Counter records the volume of fuel passing through the meter at an abnormally high flow rate.

Tampering and Interference Events can be transmitted to the telematics unit.

Fuel consumption and operating time Counters

Fuel consumption

  • Instant fuel consumption, L/H
  • Instant fuel consumption in Feed chamber, L/H
  • Instant fuel consumption in Reverse chamber, L/H
  • Total fuel consumption, L
  • Total fuel consumption in “Idle” mode of engine operation
  • Total fuel consumption in “Optimal” mode of engine operation
  • Total fuel consumption in “Overload” mode of engine operation
  • Total fuel consumption in “Negative” mode of flow meter operation (reverse exceeds feed)

Engine operating time

  • Total operating time, h
  • Total operating time in “Idle” engine operation mode
  • Total operating time in “Optimal” engine operation mode
  • Total operating time in “Overload” engine operation mode
  • Total operating time in “Negative” flow meter operation mode
  • Total operating time of Feed chamber
  • Total operating time of Reverse chamber
  • Operating time of Feed and Reverse chambers in each mode of engine operation

Special

  • Engine operating time in “Tampering” mode, h
  • Engine operating time in “Interference” mode, h
  • Current engine operation mode as per fuel consumption rate
  • Fuel temperature
  • Temperature correction status
  • Correction coefficient value
  • Battery charge
  • Total CO2 Emission
  • Hourly CO2 Emission

DFM Fuel flow meter types

Fuel flow meter with LCD. Autonomous low-cost solution for fuel consumption measurement.

Fuel flow meter with LCD
Fuel flow meter with LCD

Fuel flow meter with output (interface) cable for sending signal to tracking unit. Efficient solution for online fuel consumption monitoring within telematics system.

Fuel flow meter with output (interface) cable
Fuel flow meter with output (interface) cable

Output signal cable + in-built LCD display. Combination of standalone fuel flow meter and online solution for fuel monitoring within telematics system.

Output signal cable + in-built LCD display.
Output signal cable + in-built LCD display.

Information on DFM Fuel flow meter display

DFM fuel flowmeter with display allow autonomous fuel consumption measurement without data transfer to a server. This solution can be used for vehicles and stationary units where fuel consumption data is monitored directly on the built-in LCD display.

DFM fuel consumption display information screens :

Total Fuel Consumption
Total Fuel Consumption counter with higher digit capacity
Engine Operation Time
Engine Operation Time in Idle Mode
Engine Operation Time in Optimal Mode
Engine Operation Time in Overload Mode

Fuel Consumption in Tampering Mode
Interference Time
Instant Fuel Consumption
Battery Charge in Percentage of the Maximum
Temperature in the Measuring Chamber
Firmware Version

DFM installation and connection

DFM installation and connection
DFM installation and connection
  • DFM fuel consumption are installed directly in fuel line of engine:
    • before low-pressure pump – on “suction side”, or
    • after low-pressure pump – on “pressure side”.

    Exact way of installation is chosen depending on fuel system specifications. Installation schemes are described in DFM documentation. For more detailed information, please, read DFM fuel flow meters Operation Manual. For information on DFM operation together with other fuel monitoring products and CANbus tools – please refer to CAN j1939/S6 Telematics interface.

Is it possible to fool DFM?

DFM fuel consumption is installed directly into the fuel line of the vehicle (between fuel tank end engine) and allows prompt fuel theft detection. DFM is reliably protected from tampering and vandalism. Operation of DFM D cannot be influenced without a trace.

  • Strong metal body of DFM ensures reliable protection from dust and dirt, as well as against attempts to disable the flowmeter.
  • Protection from influence of strong magnetic field. In the case of electromagnetic interference, the flow meter records duration of action to special “Interference” time Counter.
  • Tampering with air flow is useless! If fuel consumption rate is higher than usual, DFM records the volume passing through the flow meter at an abnormally high flow rate in the “Fuel Consumption in Tampering Mode” Counter.
  • High battery life. DFM fuel flow meters can operate from the built-in battery for at least 36 months; with power-saving firmware, operating time can be increased up to 5–6 years. When disconnected from on-board power network, DFM still records data and saves it in its own memory.
  • Sealing of the flowmeter and fuel system elements. Not possible to intervene to places of flow meter installation without damaging the seals.

DFM Fuel flow meter Specification

Connecting thread M14x1.5
M16x1.5
Nominal pressure, bar 2
MAX pressure, bar 25
Supply voltage, V 10-45
Overvoltage protection, V ≤100
Current consumption, mA (24 V/12 V), mA 25 / 50
Operating temperature, (without/with display), °C -40..+85/
-20..+60
Ingress Protection Rating IP54
Relative accuracy error per chamber, %, not more than 1*

* Special version with increased measurement accuracy of ±0.5% is available on request for single-chamber DFM, except DFM AP.

DFM Fuel flow meter Model 

Model Nominal bore Start-up flow rate, l/h MIN flow rate, l/h MAX flow rate, l/h Recalibration interval, l
DFM 50 6 0,5 1 50 100 000
DFM 100 6 0,5 2 100 100 000
DFM 250 8 2 5 250 250 000
DFM 500 12 3 10 500 500 000

 

* A symbol is not specified in the C designation for differential fuel flow meters.
** For autonomous models K designation is not used.
*** This designation is delivered upon special order. M designation is valid only for single-chamber models, except DFM AP. S designation timing pulse is present. The standard version – without the timing pulse (no designation).

Read more :

  1. DFM S7 Wireless fuel flow meter for measurement of liquid fuel and mineral oil consumption
  2. DFM D Differential fuel flow meter for measures actual fuel consumption
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